The MPCVD (Microwave Plasma Chemical Vapor Deposition) single crystal diamond deposition equipment is designed for high-quality diamond growth with features that ensure stability, precision, and efficiency. Key components include a 6kW microwave plasma system with high power density, water-cooled substrate stage and reflection chamber for thermal management, and automated pressure control via vacuum pumps. The system leverages microwave plasma self-heating for substrate temperature control and includes safety mechanisms like a cooling water circulation system. Advanced automation is enabled through a 15-inch touch screen with PLC control, allowing for process file storage and reproducible results. The equipment’s design prioritizes uniform deposition, contamination avoidance, and high growth rates (up to 150 μm/h), making it a cost-effective solution for industrial and research applications.
Key Points Explained:
1. High-Power Microwave Plasma System
- 6kW Microwave Plasma Source: Provides high power density, essential for generating stable and dense plasma, which is critical for efficient diamond deposition.
- Stainless Steel Cavity Design: Ensures durability and minimizes contamination risks compared to hot-filament CVD methods.
2. Thermal Management & Stability
- Water-Cooled Substrate Stage & Reflection Chamber: Maintains consistent temperatures during long-term operation, preventing overheating and ensuring uniform diamond growth.
- Microwave Plasma Self-Heating: Eliminates the need for external heaters, reducing contamination and improving temperature control precision.
3. Vacuum & Pressure Control
- Full-Scale Vacuum Gauge: Enables accurate pressure measurement, crucial for optimizing deposition conditions.
- Turbo Molecular & Rotary Vane Pumps: Automatically regulate deposition pressure, ensuring repeatable process conditions.
4. Safety & Automation Features
- Cooling Water Circulation System: Safeguards the equipment during high-power operation, preventing thermal damage.
- 15-Inch Touch Screen with PLC Control: Simplifies operation with programmable logic control (PLC), allowing users to save and recall up to 20 process files for consistent results.
5. Performance Advantages
- High Growth Rates (Up to 150 μm/h): Faster deposition compared to other CVD methods, improving throughput for industrial applications.
- Uniform Plasma Distribution: Large plasma area ensures even diamond coating, critical for high-quality single crystal growth.
- Reproducibility & Cost-Effectiveness: Consistent sample quality and lower operational costs make MPCVD a preferred choice for research and production.
6. Process Flexibility
- Multi-Gas Compatibility: Supports various gas sources (e.g., methane, hydrogen), enabling tailored diamond properties (e.g., optical, mechanical).
- Parameter Adjustability: Key factors like gas concentration, pressure, and power density can be fine-tuned to optimize diamond quality.
This equipment exemplifies advanced diamond synthesis technology, combining precision engineering with user-friendly automation to meet the demands of modern material science and industrial manufacturing.
Summary Table:
Feature | Description |
---|---|
Microwave Plasma System | 6kW high-power density, stainless steel cavity for contamination-free operation |
Thermal Management | Water-cooled substrate stage & reflection chamber for stable temperature control |
Vacuum & Pressure Control | Turbo molecular & rotary vane pumps for automated pressure regulation |
Automation & Safety | 15-inch PLC touch screen, cooling water circulation for reliable operation |
Performance | High growth rates (150 μm/h), uniform plasma distribution for consistent quality |
Process Flexibility | Multi-gas compatibility and adjustable parameters for tailored diamond properties |
Upgrade your lab with KINTEK’s MPCVD diamond deposition equipment — engineered for precision, speed, and reproducibility. Whether you're advancing research or scaling production, our systems deliver high-quality single crystal diamonds with unmatched efficiency. Contact us today to learn how we can optimize your diamond synthesis process!