Muffle Furnace
High Temperature Muffle Oven Furnace for Laboratory Debinding and Pre Sintering
Item Number : KT-MD
Price varies based on specs and customizations
- Constant work temperature
- 1100/1300 ℃
- Heating rate
- 0-20℃/min
- Temperature control accuracy
- ±1℃
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KT-MD Debinding & Pre-Sintering Furnace: Precision Engineered, Tailored for Your Laboratory
Leveraging our exceptional R&D capabilities and integrated in-house manufacturing, KINTEK specializes in providing deeply customized high-temperature furnace solutions for diverse laboratories. The KT-MD Debinding and Pre-Sintering Integrated Furnace is a testament to this, meticulously designed to precisely meet your unique experimental requirements for advanced ceramic and material processing.
Key Advantages: Why Choose the KT-MD Furnace?
The KT-MD furnace empowers your research and production with features designed for performance, reliability, and customization:
- Tailored to Your Exact Needs: Don't adapt your experiments to standard equipment. We offer customizable working chamber sizes and your choice of 1100℃ or 1300℃ working temperature models to perfectly match your specific requirements.
- Superior Temperature Uniformity & Control: Achieve precise and stable heating with our PID programmable temperature control, independent fresh air preheating and circulation, and professional heating element configuration for optimal heat radiation.
- Robust, Efficient & Durable Design: The stepped assembly furnace body and integral door design prevent structural issues like roof collapse, minimize heat loss, and extend component lifespan. Ceramic polycrystalline fiber insulation ensures less heat loss and superior energy-saving efficiency.
- Safe & Clean Operation: A scientific exhaust emission design allows harmful emissions to be safely collected for further processing, ensuring a safer laboratory environment.
- User-Friendly & Reliable: Equipped with a convenient trolley device for easy material handling and comprehensive safety protections (over-temperature, over-voltage, over-current, leakage, short-circuit).
Applications
The KT-MD Debinding and Pre-Sintering Integrated Furnace is widely used for a variety of critical processes, including:
- Debinding and pre-sintering of ceramic materials from various molding processes (e.g., fine ceramic components of aluminum nitride, silicon nitride, aluminum oxide, zirconia, dielectric ceramics).
- Integrated debinding, pre-sintering, and sintering processes for ceramic powder materials, magnetic materials, LTCC, MLCC, NTC, NFC, ceramic cores, and other electronic components.
Detailed Features
- Furnace Body Design: The furnace body adopts a stepped assembly structure. The furnace door and furnace door frame feature an integral design, effectively preventing roof collapse. The close fit between the furnace door and frame minimizes heat energy loss and increases the service life of furnace door components. The furnace body is equipped with a furnace rack for hierarchical material placement, ensuring materials are fully processed.
- Temperature Control System: Heating elements (molybdenum resistance wire) provide heating on all sides. The control system utilizes microcomputer artificial intelligence adjustment technology with PID adjustment, automatic control, and self-tuning functions. It supports multi-level programming for various heating, holding, and cooling profiles, ensuring high temperature control accuracy. Features include an integrated module SCR control, phase-shift trigger, and a comprehensive protection system (independent over-temperature, over-voltage, over-current, leakage, short-circuit).
- Trolley Device: An external trolley and an internal material rack (made of 310S high-temperature resistant stainless steel) facilitate convenient loading and unloading of materials. The external frame is made of durable metal materials.
Technical Specifications
| Furnace model | KT-MD | ||
|---|---|---|---|
| Constant work temperature | 1100/1300 ℃ | ||
| Chamber material | Japan alumina fiber | ||
| Heating element | Cr2Al2Mo2 wire coil/Silicon Carbide | ||
| Heating rate | 0-20℃/min | ||
| Temperature sensor | K/S type thermal couple | ||
| Temperature controller | Digital PID controller/Touch screen PID controller | ||
| Temperature control accuracy | ±1℃ | ||
| Electric power supply | AC200-440V,50/60HZ | ||
| Standard Chamber Sizes Stocks | |||
| Chamber size (mm) | Effective volume (L) | Chamber size (mm) | Effective volume (L) |
| 300x300x300 | 27 | 300x300x400 | 36 |
| 400x400x400 | 64 | 500x500x500 | 125 |
| 600x600x600 | 216 | 800x800x800 | 512 |
| Note: Other sizes and volumes can be customized to your specific requirements. | |||
Standard Package
| No. | Description | Quantity |
|---|---|---|
| 1 | Furnace | 1 |
| 2 | Thermal block | 1 |
| 3 | Crucible tong | 1 |
| 4 | Heat resistant glove | 1 |
| 5 | Operation manual | 1 |
Optional Setup & Customization
Further enhance your KT-MD furnace with options tailored to your needs:
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Automatic and accurate control for fresh air purge and exhaust emission ventilating system
- And much more – discuss your specific customization needs with our team!
Ready to Customize Your High-Temperature Solution?
Let KINTEK's expertise in R&D and in-house manufacturing deliver a furnace that perfectly aligns with your laboratory's unique demands. Our team is ready to help you configure the ideal KT-MD Debinding and Pre-Sintering Furnace, or any of our other specialized systems.
Contact us today to discuss your requirements and receive a personalized consultation. Please fill out our contact form, and one of our specialists will be in touch shortly.
FAQ
What Are The Main Applications Of A Muffle Furnace?
What Is The Principle Of A Hot Press Furnace?
What Is A Rotating Furnace Used For?
What Is A Dental Furnace Used For?
What Are The Key Features Of A Muffle Furnace?
What Are The Applications Of A Hot Press Furnace?
What Are The Main Types Of Rotating Furnaces Available?
What Are The Key Features Of A Dental Furnace?
How Does A Muffle Furnace Work?
What Are The Features Of A Hot Press Furnace?
How Does A Rotating Furnace Work?
How Does A Dental Furnace Work?
What Are The Advantages Of Using A Muffle Furnace?
Why Is A Vacuum Environment Used In Hot Press Furnaces?
What Are The Advantages Of Using A Rotating Furnace?
What Are The Advantages Of Using A Dental Furnace?
What Types Of Muffle Furnaces Are Available?
What Materials Are Commonly Processed In Hot Press Furnaces?
What Safety Features Are Included In Rotating Furnaces?
What Safety Features Should A Dental Furnace Have?
Can Rotating Furnaces Be Customized For Specific Applications?
What Types Of Dental Furnaces Are Available?
4.8
out of
5
This furnace is a game-changer! Super efficient and heats up in no time. Worth every penny!
4.7
out of
5
Impressed by the durability and precision. Perfect for our lab's demanding needs.
4.9
out of
5
Fast delivery and top-notch quality. The oven works flawlessly for debinding.
4.8
out of
5
Highly advanced technology at an affordable price. A must-have for any lab!
4.9
out of
5
The temperature control is incredibly precise. Makes our sintering process so much easier.
4.7
out of
5
Robust build and consistent performance. Exceeded all our expectations.
4.8
out of
5
Quick setup and user-friendly. The perfect blend of technology and convenience.
4.9
out of
5
Outstanding value for money. The oven's performance is unmatched in its class.
4.8
out of
5
Reliable and efficient. This furnace has streamlined our lab workflows significantly.
REQUEST A QUOTE
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