Products High Temperature Furnaces Tube Furnace 1200℃ Split Tube Furnace Laboratory Quartz Tube Furnace with Quartz Tube
1200℃ Split Tube Furnace Laboratory Quartz Tube Furnace with Quartz Tube

Tube Furnace

1200℃ Split Tube Furnace Laboratory Quartz Tube Furnace with Quartz Tube

Item Number : KT-TF12

Price varies based on specs and customizations


Max. temperature
1200℃
Furnace tube diameter
30~230 mm
Heating zone length
300~800 mm
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Leveraging exceptional R&D and in-house manufacturing, KINTEK provides diverse laboratories with advanced high-temperature furnace solutions. Our product line, including Muffle, Tube, Rotary Furnaces, Vacuum & Atmosphere Furnaces, and CVD/PECVD/MPCVD Systems, is complemented by our strong deep customization capability to precisely meet your unique experimental requirements. Have a specific need? Contact us to discuss your custom furnace solution.

Product Details & Visuals

Explore the design and components of our 1200℃ Split Tube Furnace:

Large Tube Furnace
Quartz plate in tube furnace
1200℃ Split Tube furnace with quartz tube details
Tube Furnace Illustration (1.Temperature Zone Separation 2.Furnace Material 3.Heating Element 4.Vacuum Gauge 5.Stainless Steel Flange 6.Furnace Body 7.Temperature Control Instrument Meter System)
1200℃ Split Tube furnace with quartz tube details

The surface is electrostatically sprayed for a luxurious and beautiful finish; the furnace shell adopts a double-layer air-cooled structure, ensuring the surface temperature remains ≤50°C. The opening and closing furnace door, furnace body, and control cabinet are integrated into a compact design. The control panel layout is rational and user-friendly. Furnace tube material and length can be customized according to your heat treatment material.

Tube furnace with quartz tube detail 1

Tube furnace with quartz tube detail 2

Tube furnace with quartz tube detail 3

Tube furnace with quartz tube detail 4

Tube furnace flange (1.Seal ring 2.Clamp 3.Tee)
Tube furnace flange (1.Seal ring 2.Clamp 3.Tee)
Tube furnace details 1. Temperature control meter optional touch screen 2. Stainless steel tube 3. Mass flow meter
Tube furnace details: 1. Optional touch screen temperature control meter 2. Stainless steel tube 3. Mass flow meter
Tube Furnace Accessories 1.Vacuum Pump 2.Baffle Valve 3.Bellows 4.Tee(T-junction)
Tube Furnace Accessories: 1.Vacuum Pump 2.Baffle Valve 3.Bellows 4.Tee(T-junction)

Introducing the 1200℃ Split Tube Furnace with Quartz Tube

The KINTEK 1200℃ Split Tube Furnace with Quartz Tube is a premier high-temperature laboratory solution engineered for precise heat treatment in controlled inert atmospheres. It features a programmable temperature controller with 30 segments, enabling heating and cooling rates up to 15°C per minute. Designed for operations up to 1200°C, this furnace system includes essential accessories like a vacuum pump and alumina ceramic end plugs to ensure uniform temperature distribution. It's an ideal choice for research and testing applications demanding meticulously controlled environments and high-temperature capabilities.

Technical Specifications

Furnace model KT-TF12
Max. temperature 1200℃
Constant work temperature 1100℃
Furnace tube material High purity quartz
Furnace tube diameter 30 / 40 / 60 / 80 / 100 / 120 /150 / 230 mm
Heating zone length 300 / 450 / 600 / 800 mm
Vacuum sealing solution SS 304 flange with O ring
Rated vacuum pressure 0.001Pa/10E5 torr
Rated positive pressure 0.02Mpa/150 torr
Chamber material Japan alumina fiber
Heating element Cr2Al2Mo2 wire coil
Heating rate 0-20℃/min
Temperature sensor Build in K type thermal couple
Temperature controller Digital PID controller/Touch screen PID controller
Temperature control accuracy ±1℃
Temperature uniformity ±5℃
Electric power supply AC110-220V,50/60HZ
Other quartz tube sizes and heating zone lengths can be customized. Inquire about customization options.

Key Features & Benefits

Our 1200℃ Split Tube Furnace offers significant advantages for your laboratory and industrial applications:

  • High-Temperature Capability: Operates reliably up to 1200°C, perfect for crystal growth, sintering, and advanced material testing.
  • Durable Quartz Tube: Utilizes a high-purity quartz tube (softening point 1270°C) for excellent thermal stability and prolonged use at high temperatures.
  • User-Friendly Split Design: The split furnace design allows for easy sample loading/unloading, minimizes thermal shock risk, and boosts operational efficiency.
  • Optimized Reaction Efficiency: Thoughtfully designed tube length and diameter provide longer residence times and superior heat transfer for enhanced reaction uniformity and efficiency.
  • Versatile Functionality: Ideal for diverse processes such as CVD, ceramic substrate conductivity testing, and nanostructure growth, making it invaluable in material science and engineering.
  • Precision PID Temperature Control: Equipped with a 30-segment PID controller for accurate, consistent heating profiles crucial for complex experiments. The KT-TF12 Pro model features a 7-inch TFT touch screen for intuitive program setting and historical data analysis.
  • Compact and Efficient Design: More compact than traditional furnaces with a smaller footprint, ideal for space-constrained environments and easier transport.
  • Enhanced Observation: The top-open furnace shell design facilitates easy observation of samples within the quartz tube.
  • Superior Sealing: Stainless steel vacuum flanges with various adapting ports ensure excellent sealing for high vacuum applications.
  • Customizable: We can tailor features like quartz plate pore sizes and tube dimensions to perfectly match your sample types and research needs. Let's build your ideal furnace.

Applications

KINTEK tube furnaces are trusted across various sectors for both research and industrial tasks, including:

  • Universities and research institutes for cutting-edge studies
  • Industrial and mining enterprises for quality control and process development
  • New material research and synthesis
  • Chemical vapor deposition (CVD) processes
  • Small sample vacuum sintering
  • High-temperature pyrolysis experiments
  • Material composition analysis
  • General and specialized heating treatment work

Safety Advantages

Prioritizing your safety and equipment integrity:

  • Over-Current and Over-Temperature Protection: The furnace automatically shuts off power if over-current or over-temperature conditions are detected.
  • Thermocouple Failure Detection: Built-in thermocouple detection halts heating and triggers an alarm if a break or failure is identified.
  • Power Failure Restart (KT-TF12 Pro): The KT-TF12 Pro model can resume the heating program automatically when power is restored after an outage.
  • Cool-Touch Surface: Double furnace shell design with forced air cooling keeps the furnace surface temperature at or below 50°C during operation.

Operating Principle

The 1200℃ Split Tube Furnace employs a high-purity quartz tube as the heating chamber. A programmable PID temperature controller precisely regulates heating and cooling rates. The furnace is designed for inert atmosphere applications, supporting vacuum and gas purging to establish and maintain specific environmental conditions essential for sensitive material processing.

Standard Package

No. Description Quantity
1 Furnace 1
2 Quartz tube 1
3 Vacuum flange 2
4 Tube thermal block 2
5 Tube thermal block hook 1
6 Heat resistant glove 1
7 Operation manual 1

Optional Setup & Customization

Enhance your furnace's capabilities with these optional features. KINTEK excels in providing customized solutions to meet your specific experimental needs.

  • In-tube gas detection and monitoring (e.g., H2, O2)
  • Independent furnace temperature monitoring and recording systems
  • RS 485 communication port for PC remote control and data exporting
  • Gas feeding flow rate control (mass flowmeters and float flowmeters)
  • Advanced touch screen temperature controller with versatile, user-friendly functions
  • High vacuum pump station setups (e.g., vane vacuum pump, molecular pump, diffusion pump)

Interested in these options or have other specific requirements? Contact our technical team to explore the possibilities and receive a personalized quotation.

Ready to advance your research with a KINTEK high-temperature furnace? Request a quote or schedule a consultation with our furnace experts today!

FAQ

What Are The Common Applications Of A Split Tube Furnace?

Split tube furnaces are commonly used for material testing (such as tensile testing), pyrolysis of organic materials, chemical vapor deposition (CVD) for thin film deposition, graphitization of carbon-containing materials, and sintering of ceramics. These applications benefit from the precise temperature control and easy sample handling offered by split tube furnaces.

What Is A Tube Furnace And How Does It Work?

A tube furnace is a heating device that generates heat through a heat source and transfers this heat to the workpiece or medium via the furnace tube. It provides stable and uniform heating suitable for various industrial applications. The temperature control system monitors the furnace temperature using thermocouples or other sensors, feeding the signal back to the controller which adjusts the power output of the heating elements to maintain precise temperature control.

What Is The Principle Of A Hot Press Furnace?

A hot press sintering furnace combines high temperature and high pressure in a vacuum environment to sinter materials. It is particularly effective for ceramic powders, which melt and fuse under pressure. The process leverages controlled temperature and pressure to ensure uniform material flow and strong bonding, often in a vacuum environment to prevent oxidation.

What Are The Main Applications Of A Rotary Tube Furnace?

Rotary tube furnaces are widely used in powder metallurgy, material blending, and chemical reactions where uniform heating and continuous mixing are essential. They are particularly effective for processing granular or powdery materials.

What Are The Main Applications Of Multi-zone Tube Furnaces?

Multi-zone tube furnaces are used in various commercial and research applications, including semiconductor and battery production, thermocouple and mineral-insulated cable manufacturing, vacuum brazing and heat treatment, vacuum curing and sintering, water/waste/soil testing, aerospace ceramic and metals testing, oil and gas analysis, solid oxide fuel cells, and polymer composites/graphene production. They're also used for metal heat treatments (quenching, tempering, annealing), preheating for welding, ceramic/powder metallurgy sintering, coating treatments, and material research experiments.

What Is A Dental Furnace Used For?

A dental furnace is primarily used in dental laboratories for sintering dental ceramics, such as zirconia, to create high-quality dental restorations like crowns, bridges, and implants. It ensures precise temperature control and consistent results for durable and aesthetically pleasing prosthetics.

What Are The Key Features Of A Split Tube Furnace?

A split tube furnace typically offers options for 1, 2, 3, or 5 heated zones, with a heated length ranging from 200-600mm and a heated diameter of 40-100mm. It includes dual-layer forced air-cooling to ensure a safe case temperature and uses a heating coil as the heating source, capable of reaching temperatures up to 1200°C. The furnace is designed with a cylindrical tube split lengthwise, often in two halves joined with hinges and equipped with pneumatic dampening struts for smooth operation.

What Are The Main Applications Of Tube Furnaces?

Tube furnaces are widely used for gas quenching tests under vacuum or atmospheric conditions, heat treatment applications including syntheses and purifications, oxidation, diffusion, calcination, and thermal annealing of inorganic or organic compounds. They are also used in material testing, thermal processing, and chemical reactions where controlled heating and cooling rates are required. Vertical tube furnaces are particularly suitable for processes where samples need to be dropped into the furnace from the top.

What Are The Applications Of A Hot Press Furnace?

Hot press furnaces are used in sintering and consolidation, powder metallurgy, materials research, semiconductor manufacturing, ceramic processing, graphene synthesis, composite material production, diamond synthesis, and research and development.

What Are The Key Features Of A Rotary Tube Furnace?

A rotary tube furnace features a rotating mechanism that ensures uniform heat distribution and thorough mixing of samples. It is designed for continuous processing and can accommodate various sample volumes. The furnace typically includes multiple heated zones, a rotatable and tiltable furnace tube, and can reach temperatures up to 1200°C.

What Are The Key Features Of Multi-zone Tube Furnaces?

Key features include: 1) Flexible annealing and chemical vapor deposition capabilities, 2) Accommodation of samples up to 60mm (2 inches), 3) Built-in manifold for easy gas delivery, 4) Natural temperature gradients with cooler ends and uniform heating in the center, 5) Adaptability for various gases or vacuum conditions, and 6) Multiple independently controlled heating zones for precise temperature profiles.

What Are The Key Features Of A Dental Furnace?

Key features of a dental furnace include precise temperature range and control, programmability, vacuum technology for contamination-free processing, efficient cooling systems, and user-friendly interfaces. Safety features like automatic shutdown, emergency stop buttons, and overheating protection are also essential.

How Does A Split Tube Furnace Work?

A split tube furnace operates by generating heat through a heating coil, which then transfers this heat to the workpiece or medium inside the furnace tube. This process ensures stable and uniform heating, making it suitable for various industrial and laboratory applications. The furnace can be configured with multiple heated zones and includes features like forced air-cooling to maintain safe external temperatures.

What Are The Advantages Of Using A Tube Furnace?

Tube furnaces offer several advantages including mature technology, simple furnace structure, low power consumption, high thermal efficiency, ease of operation and control, continuous production capability, precise temperature control, uniform temperature distribution, and adaptability to different atmospheres. They also enable higher yield of products, high product concentration, and the ability to recover most cracked gas and flue gas. Multiple furnaces can be combined for large-scale production.

What Are The Features Of A Hot Press Furnace?

The hot press sintering furnace features a strongly cooled body, except for the heating and insulation components, ensuring precise temperature control and structural integrity.

How Does A Rotary Tube Furnace Work?

Rotary tube furnaces operate on the principle of indirect firing, where heat is transferred from a heat source to the materials via a rotating tube. They use a continuous thermal system with multiple control zones to ensure uniform heating. The furnace burns pulverized, solid, gaseous, or liquid fuel in its working section, creating heating gases that flow towards the sample. The rotating drum, lined with refractory material and mounted at an angle, facilitates this process.

How Does A Multi-zone Tube Furnace Work?

A multi-zone tube furnace works by: 1) Generating heat through multiple independently controlled heating elements, 2) Transferring this heat uniformly through the furnace tube to the workpiece, 3) Creating either precise temperature gradients (for processes like CVD film growth) or extended constant-temperature zones (when multiple zones are set to the same temperature), and 4) Maintaining stable heating conditions suitable for various industrial processes.

How Does A Dental Furnace Work?

A dental furnace works by applying controlled high temperatures to dental ceramics in a vacuum or controlled atmosphere environment. This process, known as sintering, bonds ceramic particles together to form strong, dense restorations. The furnace's advanced controls ensure uniform heating and cooling for consistent results.

What Are The Advantages Of Using A Split Tube Furnace?

The main advantages of a split tube furnace include simplified loading and unloading of samples or equipment, reduced operational downtime, and enhanced efficiency. The split design allows for quick access to the furnace chamber, which is particularly beneficial for applications requiring frequent changes or intricate experimental setups. Additionally, features like pneumatic dampening struts and multiple heating zones further improve usability and performance.

What Types Of Tube Furnaces Are Available?

There are various types of tube furnaces including laboratory quartz tube furnaces, split multi-heating zone rotary tube furnaces, multi-zone tube furnaces, high temperature tube furnaces (up to 1700°C), PECVD tube furnaces for thin film deposition, vacuum tube furnaces, and vertical tube furnaces. These come with different features like rapid heating, adjustable tilt, 360° rotation, customizable heating zones, and vacuum readiness to suit different applications.

Why Is A Vacuum Environment Used In Hot Press Furnaces?

A vacuum environment is used in hot press furnaces to prevent oxidation during the sintering process, ensuring high-quality components with minimal deformation and strong material bonding.

What Are The Advantages Of Using A Rotary Tube Furnace?

The rotary tube furnace offers several advantages, including uniform temperature distribution due to its rotating action, which prevents sample settling and ensures consistent processing. It enhances heat transfer efficiency, leading to faster processing times and more uniform results. Additionally, its design allows for excellent efficiency in heat transfer and can be customized with multiple heated zones to suit specific needs.

What Are The Advantages Of Using A Multi-zone Tube Furnace?

Advantages include: 1) Mature, reliable technology with simple furnace structure, 2) Low power consumption with high thermal efficiency, 3) Easy operation and precise control, 4) Capability for continuous production, 5) Ability to create extended uniform heating zones or precise temperature gradients, 6) Higher product yields in chemical processes, 7) Ability to recover process gases, 8) Broad raw material applicability, and 9) Scalability through furnace combination for large-scale production.

What Are The Advantages Of Using A Dental Furnace?

The advantages of using a dental furnace include precise temperature and heating control, consistent and predictable results, time and cost savings by reducing the need for adjustments or remakes, and the ability to create various types of dental restorations. These features ensure high-quality, durable, and aesthetically pleasing dental prosthetics.

What Temperature Can A Split Tube Furnace Reach?

A split tube furnace can reach a maximum temperature of 1200°C, making it suitable for high-temperature applications such as material synthesis, CVD, and sintering. The furnace uses a heating coil as the heat source and includes dual-layer forced air-cooling to maintain safe external temperatures during operation.

What Temperature Ranges Can Tube Furnaces Achieve?

Tube furnaces are available in various temperature ranges to suit different applications. Standard models typically reach up to 1200°C, while high-temperature models can achieve 1400°C to 1700°C. Some specialized models can even reach up to 2000°C. The temperature capability depends on the heating elements and furnace tube materials used (such as quartz or alumina).

What Materials Are Commonly Processed In Hot Press Furnaces?

Hot press furnaces are commonly used for ceramic powders, metals, composites, and other materials that require high-temperature and high-pressure conditions for sintering and bonding.

What Temperature Can A Rotary Tube Furnace Reach?

A rotary tube furnace can reach a maximum temperature of 1200°C, making it suitable for high-temperature applications such as calcination, sintering, and heat treatment.

What Types Of Multi-zone Tube Furnaces Are Available?

Available types include: 1) Split multi-heating zone rotary tube furnaces (with tilt and rotation capabilities), 2) Laboratory quartz tube furnaces (up to 1700°C with 1-10 zones), 3) Rapid thermal processing (RTP) furnaces with fast heating rates, 4) CVD tube furnaces for chemical vapor deposition, 5) PECVD furnaces for plasma-enhanced processes, 6) Vacuum tube furnaces, and 7) High-pressure tube furnaces. These come in various configurations with customizable zone numbers, temperature ranges, and special features like vacuum/atmosphere control.

What Safety Features Should A Dental Furnace Have?

A dental furnace should include safety features such as over-temperature protection, automatic shut-off systems, emergency stop buttons, and overheating protection. These features ensure the safety of users and prevent damage to the equipment during operation.

Why Is The Split Design Beneficial In A Tube Furnace?

The split design in a tube furnace is beneficial because it allows for quick and easy access to the furnace chamber. This design, often featuring two hinged halves with pneumatic dampening struts, simplifies the handling of complex setups or large samples, reduces operational downtime, and enhances overall efficiency, especially in applications requiring frequent changes or intricate configurations.

Can Tube Furnaces Operate Under Different Atmospheres?

Yes, tube furnaces are versatile and can operate under various atmospheres including air, inert gases (like argon or nitrogen), vacuum, and specialized gas mixtures. This makes them suitable for a wide range of processes including oxidation, reduction, annealing, and chemical vapor deposition (CVD). Many models come with vacuum-ready designs and gas control systems for precise atmosphere management.

What Types Of Materials Can Be Processed In A Rotary Tube Furnace?

Rotary tube furnaces are ideal for processing granular or powdery materials. They are commonly used in applications involving powder metallurgy, material blending, and chemical reactions where uniform heating and continuous mixing are required.

What Types Of Dental Furnaces Are Available?

Dental furnaces come in various types, including vacuum porcelain sintering furnaces, zirconia sintering furnaces, and vacuum press furnaces. Some models offer rapid sintering capabilities, while others provide high-pressure or multi-functional processing for different dental ceramic materials.

What Makes KINTEK Tube Furnaces Special?

KINTEK tube furnaces stand out for their precision temperature control (with some models offering rapid heating up to 100°C/sec), customizable heating zones (from 1 to 10 zones), vacuum-ready designs, and safety certifications. They offer versatile solutions for advanced applications like material synthesis, CVD, sintering, and semiconductor research, with options for rotary mechanisms, split chambers, and plasma-enhanced configurations.
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4.8

out of

5

Incredible precision and durability! The quartz tube furnace exceeded my expectations. Perfect for lab use.

Elara Voss

4.7

out of

5

Fast delivery and top-notch quality. This furnace is a game-changer for our research projects.

Rafael Mendoza

4.9

out of

5

Worth every penny! The split tube design makes it so easy to use. Highly recommend for any lab.

Anika Patel

4.8

out of

5

Superb craftsmanship and advanced tech. The furnace heats up quickly and maintains temperature flawlessly.

Lars Bjornsson

4.9

out of

5

Impressive performance! The quartz tube is sturdy and the furnace is incredibly efficient. Love it!

Yuki Tanaka

4.7

out of

5

Great value for money. The furnace arrived promptly and works like a charm. Very satisfied!

Aisha Al-Farsi

4.8

out of

5

Reliable and high-quality. The split tube feature is brilliant. Perfect for high-temperature experiments.

Mateo Costa

4.9

out of

5

Exceptional product! The furnace is robust and the quartz tube is crystal clear. A must-have for labs.

Freya Olsen

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1200℃ Split Tube Furnace Laboratory Quartz Tube Furnace with Quartz Tube

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