Atmosphere Furnace
1200℃ Controlled Inert Nitrogen Atmosphere Furnace
Item Number : KT-12A
Price varies based on specs and customizations
- Max. temperature
- 1200℃
- Temperature control accuracy
- ±1℃
- Temperature uniformity
- ±5℃
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KINTEK 1200℃ Controlled Atmosphere Furnace: Precision, Versatility, and Customization
At KINTEK, we leverage exceptional R&D and in-house manufacturing to deliver advanced high-temperature furnace solutions for diverse laboratories. Our Controlled Atmosphere Furnaces are engineered for precision and reliability in your critical processes.
Product Overview & Details
The KINTEK 1200℃ Controlled Atmosphere Furnace is a versatile and efficient tool designed for various high-temperature processes requiring precise atmosphere control. It allows for the introduction of one or more gases (e.g., H2, Ar, N2, O2, CO, NH3) into the heating chamber, reacting with or protecting the heated material from oxygen and water vapor. This capability is crucial when materials are sensitive to oxidation or other atmospheric reactions, ensuring improved product quality and reduced defects.
Equipped with advanced features like a precise temperature controller and a polycrystalline alumina fibre chamber, this furnace is ideal for industrial settings, scientific research institutes, and universities. Its ability to pre-vacuum further enhances its suitability for a range of specialized processes.
Key Features & Advantages
Our 1200°C Controlled Atmosphere Muffle Furnace is engineered for superior performance, safety, and ease of use:
- Precise Atmosphere & Temperature Control:
- Sealed housing with silicon gel seals, a water cooling system, and flow meters for precise gas management (H2, Ar, N2, O2, CO, NH3).
- Heavy-duty vacuum chamber structure (0.1Mpa vacuum pressure) for minimal gas leakage.
- PID programmable temperature control (±1℃ accuracy) for optimal heat treatment.
- 7-inch TFT smart touch screen controller (KT-12A Pro model) for user-friendly program setting and data analysis.
- Efficient & Uniform Heating:
- Double-layer housing with a wind cooling system for rapid heating/cooling and low surface temperatures.
- Kantal (Cr2Al2Mo2 wire coil) resistance heating elements and polycrystalline alumina fibre chamber for optimal temperature uniformity (±5℃) and energy efficiency up to 1200°C.
- Heating rate of 0-30℃/min.
- Robust Safety Features:
- Over-current protection and over-temperature alarms with automatic power shut-off.
- Thermal couple break/failure detection with heating stop and alarm.
- Safety interlock system: automatically shuts off power if the furnace door opens, an over-temperature event occurs, or a sensor fails.
- Power failure restarting function (KT-12M Pro model) to resume heating programs.
- Durable Construction & Design:
- Scientifically designed control panel for vacuum suction and inert gas pressure/flow.
- Ceramic polycrystalline fiber insulation liner to minimize heat loss.
Applications
The KINTEK Controlled Atmosphere Furnace is indispensable for:
- Atmosphere Protection Sintering: Ideal for sintering materials under controlled atmospheres to prevent oxidation and enhance material properties.
- Atmosphere Reducing Processes: Used in processes requiring a reduction in oxygen, such as in the production of certain alloys or ceramics.
- Material Research and Development: Essential for studying the effects of controlled atmospheres on material properties.
- Small Batch Production: Crucial for semiconductors, silicon nitride, and other sensitive materials where atmosphere control is critical.
- Educational Purposes: Provides hands-on experience in materials science and engineering.
- General heat treating, brazing, soldering, and annealing where specific atmospheres are required.
Technical Specifications
| Furnace model | KT-12A / KT-12A Pro | ||
|---|---|---|---|
| Max. temperature | 1200℃ | ||
| Constant work temperature | 1100℃ | ||
| Vacuum pressure | 0.1Mpa | ||
| Vacuum valve | Needle valve | ||
| Furnace tube material (if applicable, typically for tube furnaces) | High purity quartz (Note: This is a muffle furnace, chamber material is key) | ||
| Chamber material | Japan alumina fiber | ||
| Heating element | Cr2Al2Mo2 wire coil | ||
| Heating rate | 0-30℃/min | ||
| Temperature sensor | Build in K type thermal couple | ||
| Temperature controller | Digital PID controller / Touch screen PID controller (KT-12A Pro) | ||
| Temperature control accuracy | ±1℃ | ||
| Temperature uniformity | ±5℃ | ||
| Electric power supply | AC110-220V, 50/60HZ (customizable) | ||
| Standard Chamber Sizes (Customization Available) | |||
| Chamber size (mm) | Effective volume (L) | Chamber size (mm) | Effective volume (L) |
| 100x100x100 | 1 | 300x300x400 | 36 |
| 150x150x150 | 3.4 | 400x400x400 | 64 |
| 150x150x200 | 4.5 | 500x500x500 | 125 |
| 200x200x200 | 8 | 600x600x600 | 216 |
| 200x200x300 | 12 | 800x800x800 | 512 |
| Customer design sizes and volume accepted. Contact us to discuss your specific requirements. | |||
Standard Package
| No. | Description | Quantity |
|---|---|---|
| 1 | Furnace | 1 |
| 2 | Thermal block(s) / Sample tray(s) | 1 set |
| 3 | Crucible tong | 1 |
| 4 | Heat resistant glove | 1 pair |
| 5 | Operation manual | 1 |
Optional Setup
- Independent furnace temperature monitoring and recording
- RS 485 communication port for PC remote control and data exporting
- Specific gas inlets/outlets, observation window port
- Advanced touch screen temperature controller with versatile operator-friendly functions (standard on Pro models)
- Custom fixtures and chamber configurations
Meet Your Unique Experimental Needs with KINTEK
Beyond our standard offerings, KINTEK excels in deep customization. Whether you require specific chamber dimensions, advanced atmospheric controls, or integration with other equipment, our R&D and manufacturing teams are ready to design a furnace solution tailored to your precise experimental requirements. Our extensive product line also includes Muffle, Tube, Rotary Furnaces, Vacuum Furnaces, and CVD/PECVD/MPCVD Systems.
Ready to enhance your laboratory's capabilities? Contact us today to discuss your application, request a quote, or learn more about our custom furnace solutions. Our experts are here to help you find the perfect high-temperature solution.
FAQ
What Is An Atmosphere Furnace Used For?
What Is The Principle Of A Hot Press Furnace?
What Are The Key Features Of An Atmosphere Furnace?
What Are The Applications Of A Hot Press Furnace?
How Does An Atmosphere Furnace Work?
What Are The Features Of A Hot Press Furnace?
What Are The Advantages Of Using An Atmosphere Furnace?
Why Is A Vacuum Environment Used In Hot Press Furnaces?
What Types Of Gases Can Be Used In An Atmosphere Furnace?
What Materials Are Commonly Processed In Hot Press Furnaces?
What Safety Features Are Available In Advanced Atmosphere Furnaces?
4.8
out of
5
Incredible precision and durability! Perfect for high-temperature experiments. Worth every penny.
4.7
out of
5
Fast delivery and top-notch quality. This furnace exceeded all my expectations!
4.9
out of
5
Cutting-edge technology with reliable performance. A game-changer for our lab!
4.6
out of
5
Solid build and excellent temperature control. Highly recommend for serious researchers.
4.9
out of
5
Superb value for money! The nitrogen atmosphere control is flawless.
4.8
out of
5
Efficient and reliable. Delivered faster than expected. Very impressed!
4.7
out of
5
Outstanding furnace with advanced features. Perfect for demanding applications.
4.9
out of
5
Exceptional performance and build quality. A must-have for any high-tech lab!
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