Products High Temperature Furnaces Vacuum Hot Press Furnace Vacuum Hot Press Furnace Machine for Lamination and Heating
Vacuum Hot Press Furnace Machine for Lamination and Heating

Vacuum Hot Press Furnace

Vacuum Hot Press Furnace Machine for Lamination and Heating

Item Number : KT-VLP

Price varies based on specs and customizations


Heating temperature
<500℃
Working pressure
30T during heating/40T in the cold state
Heating plate size
100x100mm~400x400mm
ISO & CE icon

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The KINTEK Vacuum Lamination Press: Precision, Control, and Versatility

Achieve superior results in your material processing with the KINTEK Vacuum Lamination Press. This advanced system is meticulously engineered for applications demanding precision, a controlled environment, and robust performance.

500°C Vacuum Lamination Press - Front View 500°C Vacuum Lamination Press - Angled View 500°C Vacuum Lamination Press details
Vacuum Lamination Press details - CE Certified
Our CE certified electric vacuum lamination heat press is designed for wafer bonding or film converting up to 100mm x 100mm. It achieves a maximum working temperature of 500°C and a maximum pressure of 20 metric tons.

The KINTEK Vacuum Lamination Press is a multi-functional machine ingeniously combining a hydraulic press, electric heating, and a vacuum glove box. Electric heating plates are embedded within the hydraulic press plate, complemented by thermal insulation and circulating water cooling to prevent overheating of the press structure. The pressing plates are housed inside the vacuum glove box, creating an optimal vacuum and clean environment essential for processing oxygen-sensitive materials and preventing contamination.

This press utilizes vacuum to remove air from between material layers for a strong bond, and heat to soften materials for optimal adhesion, making it ideal for wafer bonding, thin-film transformations, and LCP lamination.

Why KINTEK? Your Partner in Advanced Material Processing

Leveraging exceptional R&D and in-house manufacturing, KINTEK provides diverse laboratories with advanced high-temperature furnace solutions. Our product line, including Muffle, Tube, Rotary Furnaces, Vacuum & Atmosphere Furnaces, and CVD/PECVD/MPCVD Systems, is complemented by our strong deep customization capability to precisely meet unique experimental requirements. When you choose KINTEK, you're choosing a partner dedicated to innovation, quality, and tailored solutions for your specific needs.

Key Features & Benefits: Engineered for Excellence

The KINTEK Vacuum Lamination Press is designed to elevate your lamination processes with advanced features that ensure high-quality, consistent results:

  • Controlled Environment for Sensitive Materials: The vacuum glove box provides a vacuum and clean environment, crucial for oxygen-sensitive products and preventing contamination.
  • Integrated Multi-Functionality: Combines hydraulic press, electric heating, and vacuum capabilities in a single, efficient unit.
  • Precision for Optimal Results: Equipped with precise temperature and pressure controls, including multiple openings for exact adjustments, ensuring optimal bonding conditions for various materials.
  • Efficient Thermal Management: Electric heating plates with an internal cooling system prevent high temperatures from affecting the hydraulic press structure and significantly reduce cooling time, boosting productivity.
  • Versatile Heating Options: Platens can be heated using electric heaters, steam, or hot oil, offering flexibility for diverse material and application requirements.
  • Superior Lamination Quality: Ideal for heat-sensitive materials, the vacuum membrane system forms heated laminates without glossing or texture washout. It's also capable of forming and bonding laminates into deep recesses without popping or bubbling.
  • Broad Application Spectrum: From straight and curved veneer panels to carbon fiber work and vacuum infusion, this press handles a multitude of sophisticated lamination tasks.

Wide Range of Applications

Our Vacuum Lamination Press is trusted across diverse industries and applications, including:

  • Wafer bonding
  • Thin-film transformations
  • LCP lamination
  • Decorative engineered laminates for aircraft interior panels
  • Electronics and printed circuit boards
  • Honeycomb panels
  • Vacuum clamping & chucking
  • Veneering
  • Vacuum forming (e.g., for clay pottery)
  • Template routing
  • Carbon fiber work
  • Vacuum infusion

Detailed Technical Specifications

Dimensions & Structure

Dimensions Over-all: 775mm(L) x 550mm(W) x 1325mm(H)
Structure
  • Two 135 x 135 mm flat heating platens made of high temperature resistant Cr steel with max. working temperature of 500ºC
  • 1000W Heating element is inserted into the center of the heating plates for fast heating
  • Max. Load on 135x135mm Heated Platen: 10 Metric Tons at 500°C (55 kg/cm²); 20 Metric Tons at RT (110 kg/cm²)
  • Two precision temperature controllers which control two heating plates separately with 30 programmable segments
  • Water cooling jackets are built on both top & bottom of the heating plates for assisting cooling
Hydraulic Pump
  • Modified electric hydraulic press is connected to vacuum chamber.
  • Movable distance between two heating plates: 15 mm.
  • Automatic max. pressure controlled via a digital pressure gauge.
  • Pressure accuracy: +/-0.01 Mpa (0.1 kg/cm²)
  • Two flat heating plates are installed with water cooling plates for Max. 500ºC working temperature.
  • Water cooling (>15L/min) is required to cool the heating plates when the operating temperature is over 200 ºC.
Temperature control and Pressure Display
  • Two precision temperature controllers with 30 programmable segments control the heating plates separately with +/-1°C accuracy.
  • The temperature controllers have PID auto tune function, over-temperature protection and thermal couple broken protection.
  • Max. Temperature: 500°C with inert gas or vacuum with accuracy +/-1°C
  • Max. Heating rate: 2.5°C/min
  • Software and PC interface is built in the controller, which can be connected to a PC for computer controlling via a RS232 connector.
  • Digital pressure meter (controller) is built outside the vacuum chamber.
  • You can set pressure at the desired value which can stop the electric hydraulic press automatically.
Vacuum Chamber
  • Electric hydraulic press and heating plates are placed inside the vacuum chamber.
  • Vacuum chamber is made of SS304 with the size: 525Lx480Wx450H (mm).
  • Vacuum chamber Capacity: about 75 Liters.
  • 300mm dia. vacuum sealed hinged type door with 150mm Dia. quartz glass window is installed for easy sample loading and observation.
  • Silicone O-ring can be used for all vacuum sealings.
  • One precision digital vacuum gauge (10E-4 torr) is installed on the vacuum chamber.

Technical Parameters by Model

Model KT-VLP100 KT-VLP300 KT-VLP400
Heating plate size 100x100mm 300x300mm 400x400mm
Plates travel distance 30mm 40mm 40mm
Working pressure 30T during heating/40T in the cold state
Pressure gauge Digital pressure gauge
Heating temperature
Temperature control Touch screen with PID thermal controller
Vacuum chamber 304 Stainless steel
Vacuum pump Rotary vane vacuum pump
Vacuum pressure -0.1Mpa
Power supply AC110-220V, 50/60HZ

Custom Solutions & Expert Support: Let's Discuss Your Project

At KINTEK, we understand that unique experimental requirements demand tailored solutions. Our strong deep customization capability allows us to modify or design a Vacuum Lamination Press that precisely fits your needs. Whether you have specific questions about our standard models or require a bespoke configuration, our team of experts is ready to assist you.

Ready to enhance your lamination processes? Contact us today to discuss your application, request a quote, or learn more about our customization options. Please use the Contact Form or reach out to our sales team.

FAQ

What Is A Vacuum Hot Press And How Does It Work?

A vacuum hot press is a specialized machine that combines heat, pressure, and a vacuum environment to bond or densify materials. It works by placing materials inside a vacuum chamber, evacuating the air to create a low-pressure environment, then applying heat and pressure simultaneously to achieve desired material properties like increased density or improved mechanical strength.

What Are The Main Applications Of A Vacuum Furnace?

Vacuum furnaces are primarily used for vacuum quenching (tempering, annealing) to achieve desired material properties, vacuum brazing for welding below the base metal's melting point, vacuum sintering to bond metal powder grains into parts, and vacuum plus magnetism for metal and magnetic material treatment. They are also widely used in semiconductor devices, optical thin films, functional coatings, nanomaterials, and other fields, providing important technical support for material preparation and functional improvement.

What Is The Principle Of A Hot Press Furnace?

A hot press sintering furnace combines high temperature and high pressure in a vacuum environment to sinter materials. It is particularly effective for ceramic powders, which melt and fuse under pressure. The process leverages controlled temperature and pressure to ensure uniform material flow and strong bonding, often in a vacuum environment to prevent oxidation.

What Is An Atmosphere Furnace Used For?

Atmosphere furnaces are widely used in material processing, metal processing, semiconductor manufacturing, solar cell production, optical materials, ceramics and glass industry, electronic material manufacturing, and research and development of new energy materials.

What Are The Main Components Of A Vacuum Hot Press?

The key components include: 1) A vacuum chamber that maintains low pressure to prevent contamination, 2) A heating system (resistance or induction) for precise temperature control, 3) A press mechanism for uniform pressure application, and 4) A control system that monitors and adjusts temperature, pressure, and vacuum levels.

What Are The Key Features Of A Vacuum Furnace?

A vacuum furnace heats materials, mostly metals, at extremely high temperatures with low pollution and high consistency. Materials can be loaded vertically or horizontally. Vacuum furnaces can have batch or continuous designs, depending on cooling medium, load size, temperature, and pressure. They come in hot wall and cold wall designs, with cold wall furnaces offering higher operating temperature ranges, faster heating and cooling, and greater temperature uniformity.

What Are The Applications Of A Hot Press Furnace?

Hot press furnaces are used in sintering and consolidation, powder metallurgy, materials research, semiconductor manufacturing, ceramic processing, graphene synthesis, composite material production, diamond synthesis, and research and development.

What Are The Key Features Of An Atmosphere Furnace?

The key features of an atmosphere box furnace include its ability to maintain a specific gas environment, such as inert gases (e.g., nitrogen, argon), reducing gases (e.g., hydrogen), or vacuum conditions, to prevent oxidation, contamination, or unwanted chemical reactions during heating. The furnace typically consists of a high-temperature-resistant box chamber, heating elements, and a gas supply system. Advanced models may include programmable temperature controllers, uniform heating zones, and safety interlocks to ensure operational reliability.

What Are The Advantages Of Using A Vacuum Hot Press?

Key advantages include: prevention of oxidation and contamination (crucial for air-sensitive materials), high precision control over temperature and pressure, adjustable working parameters, ability to maintain constant temperature, and production of materials with high-quality finishes and retained properties.

How Does A Vacuum Furnace Work?

The working principle of a vacuum furnace involves removing air and gases from the chamber to create a vacuum, which prevents oxidation and contamination. Heating elements generate heat, and a temperature control system regulates the heating process to ensure precise and consistent results. The vacuum system pumps the furnace chamber to create a vacuum, and the heating element then heats the chamber while the temperature control system regulates heating speed and holding time, allowing materials to be heated under vacuum conditions.

What Are The Features Of A Hot Press Furnace?

The hot press sintering furnace features a strongly cooled body, except for the heating and insulation components, ensuring precise temperature control and structural integrity.

How Does An Atmosphere Furnace Work?

A tube furnace generates heat through a heat source and transfers this heat to the heated workpiece or medium via the furnace tube. This process provides stable and uniform heating suitable for various industrial applications. The principle of sintering involves heating materials to high temperatures below their melting points, causing particles to bond and form a solid structure. Heat and sometimes pressure are applied to compact and densify materials, enhancing their mechanical and physical properties.

What Industries Commonly Use Vacuum Hot Press Technology?

Vacuum hot pressing is widely used in computer technology, medical, aerospace, defense, and automotive industries. These sectors benefit from the ability to create high-strength, clean, and flux-free joints and components.

What Are The Advantages Of Using A Vacuum Furnace?

The benefits of a vacuum furnace include precise temperature control within a small area, low contamination of the product by carbon, oxygen, and other gases, quick cooling (quenching) of the product, and computer-controlled processes to ensure metallurgical repeatability. Additionally, vacuum furnaces provide a highly pure processing environment, fast processing speed due to no need for atmosphere adjustment, and strong controllability of the processing process as it is not affected by the atmosphere.

Why Is A Vacuum Environment Used In Hot Press Furnaces?

A vacuum environment is used in hot press furnaces to prevent oxidation during the sintering process, ensuring high-quality components with minimal deformation and strong material bonding.

What Are The Advantages Of Using An Atmosphere Furnace?

The advantages of an atmosphere furnace include strong environmental control capability by adjusting atmosphere components, lower cost compared to vacuum furnaces, and a wide range of applications suitable for various materials like metals and ceramics. Additionally, atmosphere tube furnaces offer precise temperature control, flexible atmosphere control, high heating efficiency, energy conservation and environmental protection, safe and reliable operation, wide applicability, and reasonable structural design.

What Types Of Materials Can Be Processed In A Vacuum Hot Press?

Vacuum hot presses are ideal for processing metals, ceramics, and composites. The technology is particularly suitable for materials that are sensitive to air exposure or require precise control over their densification and bonding processes.

What Types Of Materials Can Be Processed In A Vacuum Furnace?

Vacuum furnaces are primarily used for processing metals, including sintering, annealing, and brazing. They are also suitable for ceramics, composites, and other advanced materials, especially in applications requiring high purity and precise temperature control, such as semiconductor devices, optical thin films, and nanomaterials.

What Materials Are Commonly Processed In Hot Press Furnaces?

Hot press furnaces are commonly used for ceramic powders, metals, composites, and other materials that require high-temperature and high-pressure conditions for sintering and bonding.

What Types Of Gases Can Be Used In An Atmosphere Furnace?

An atmosphere furnace can maintain specific gas environments such as inert gases (e.g., nitrogen, argon), reducing gases (e.g., hydrogen), or vacuum conditions to prevent oxidation, contamination, or unwanted chemical reactions during heating.

What Temperature And Pressure Ranges Can Vacuum Hot Presses Achieve?

Depending on the model, vacuum hot presses can reach temperatures up to 2800°C and pressures up to 600 tons. Specific machines may offer different ranges, with some specialized for lower temperature applications (e.g., 500°C for lamination) while others handle extreme conditions.

What Is The Difference Between Hot Wall And Cold Wall Vacuum Furnaces?

Hot wall vacuum furnaces have the heating elements and insulation inside the vacuum chamber, while cold wall furnaces have these components outside the chamber. Cold wall furnaces offer higher operating temperature ranges, faster heating and cooling, and greater temperature uniformity compared to hot wall designs.

What Safety Features Are Available In Advanced Atmosphere Furnaces?

Advanced atmosphere furnaces may include programmable temperature controllers, uniform heating zones, and safety interlocks to ensure operational reliability. A program-controlled atmosphere furnace includes a protection system that monitors critical parameters such as furnace temperature and oxygen content. In case of any abnormalities, the system can automatically shut down or trigger an alarm to protect both the furnace and the samples inside.

What Are Some Common Applications Of Vacuum Hot Pressing?

Common applications include sintering, hot pressing, material bonding, vacuum brazing, vacuum annealing, vacuum degassing, and various heat treatment processes like quenching and tempering. It's also used for wafer bonding, thin-film applications, and creating laminated structures.

Can Vacuum Furnaces Be Customized For Specific Applications?

Yes, vacuum furnaces can be customized based on cooling medium, load size, temperature, and pressure requirements. They can be designed as batch or continuous systems and can be tailored for specific applications such as sintering, brazing, or heat treatment, with options for vertical or horizontal loading.
View more faqs for this product

4.9

out of

5

Incredible machine! The precision and speed are unmatched. Worth every penny!

Elara Voss

4.8

out of

5

Top-notch quality and durability. Delivered faster than expected. Highly recommend!

Rafael Mendoza

4.7

out of

5

The technology is advanced and user-friendly. Perfect for our lab needs.

Sienna Kaur

4.9

out of

5

Exceptional performance and build quality. A game-changer for our production line.

Lucian Petrov

4.8

out of

5

Fast delivery and easy setup. The machine works flawlessly. Very impressed!

Anika Zhou

4.9

out of

5

The vacuum hot press furnace is a beast! Super efficient and reliable.

Dmitri Volkov

4.7

out of

5

Great value for money. The machine exceeds all our expectations.

Zara Al-Farsi

4.8

out of

5

Perfect for high-precision lamination. The technology is cutting-edge.

Kai Nakamura

4.9

out of

5

Outstanding quality and performance. Delivered on time and works like a charm.

Isolde Bergman

4.8

out of

5

The machine is built to last. Very durable and efficient. Highly satisfied!

Javier Rios

4.9

out of

5

The best investment we've made. The machine is a powerhouse of technology.

Freya Olsen

4.7

out of

5

Superb machine with excellent features. Delivered quickly and works perfectly.

Arjun Patel

4.8

out of

5

The vacuum hot press furnace is a marvel. Fast, precise, and reliable.

Leila Costa

4.9

out of

5

Exceptional build and performance. The machine is a true workhorse.

Nikolai Ivanov

4.8

out of

5

The machine is a dream to work with. High-quality and efficient.

Yara Hassan

4.7

out of

5

Great technology and easy to operate. Delivered faster than expected.

Mateo Silva

4.9

out of

5

The machine is a game-changer. Super fast and incredibly precise.

Aisha Khan

4.8

out of

5

Highly durable and efficient. The best machine we've ever used.

Elias Schmidt

4.9

out of

5

The vacuum hot press furnace is phenomenal. Worth every cent and more!

Nina Petrova

Products

Vacuum Hot Press Furnace Machine for Lamination and Heating

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Vacuum Hot Press Furnace

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