The fundamental difference between T6 and T73 tempers in AA7050 lies in the trade-off between absolute tensile strength and environmental durability.
While the T6 state focuses on reaching peak strength through a single-stage, low-temperature aging cycle, the T73 state employs a more complex two-stage process. This secondary heating stage deliberately sacrifices a portion of the alloy's mechanical strength to significantly enhance its resistance to stress corrosion and fracture.
Core Takeaway: Choosing between T6 and T73 is a strategic decision between maximizing load-bearing capacity (T6) or ensuring long-term structural integrity in corrosive environments (T73) through controlled microstructural coarsening.

The Mechanics of the T6 Temper
Single-Stage Thermal Processing
The T6 state is achieved through a relatively straightforward thermal procedure, typically conducted in a constant temperature aging furnace. The alloy is held at a specific temperature, such as 120 degrees Celsius, for a duration of approximately 24 hours.
Maximizing Dislocation Pinning
The primary objective of this procedure is to trigger the precipitation of a large volume of nanometer-scale η' phases. These fine particles are dispersed uniformly throughout the aluminum matrix to create a powerful pinning effect.
Achieving Peak Mechanical Strength
By effectively blocking dislocation movement, these η' phases allow the AA7050 alloy to reach its maximum possible tensile strength. This makes T6 the preferred choice for applications where the primary requirement is the highest strength-to-weight ratio.
The Mechanics of the T73 Temper
The Two-Stage Aging Sequence
The T73 state requires a more sophisticated two-stage heating process to modify the alloy's internal structure. It begins with a pre-aging step, followed immediately by a secondary aging stage conducted at a significantly higher temperature, often around 175 degrees Celsius.
Promoting Discontinuous Distribution
The objective of the second stage is to allow the intrgranular precipitated phases to coarsen slightly. This heat-induced growth results in a discontinuous distribution of particles along the grain boundaries.
Prioritizing Stress Corrosion Resistance
This specific microstructural arrangement is engineered to prevent the propagation of cracks and environmental degradation. While it results in a minor reduction in strength, it provides the fracture toughness and stress corrosion resistance required for critical aerospace components.
Understanding the Trade-offs
The Cost of Durability
The most significant trade-off in moving from T6 to T73 is the reduction in peak strength. Because T73 involves "over-aging" the alloy to coarsen the precipitates, it no longer possesses the same level of resistance to dislocation movement as the T6 state.
Complexity and Precision
The T73 process is operationally more demanding, requiring precise control over two distinct temperature ramps and hold times. Inaccuracies during the transition to the 175-degree Celsius stage can lead to inconsistent material properties or excessive loss of strength.
Environmental Vulnerability of T6
While T6 offers superior strength, it is notably more susceptible to stress corrosion cracking (SCC). In high-stress environments exposed to moisture or corrosive agents, T6 components may fail prematurely compared to those treated with the T73 process.
How to Apply This to Your Project
When selecting a temper for AA7050 alloy production, your choice should be dictated by the ultimate operating environment of the finished component.
- If your primary focus is peak tensile strength: Use the T6 state to leverage a single-stage 120°C aging cycle that maximizes dislocation pinning via fine η' phases.
- If your primary focus is aerospace fasteners or corrosive environments: Use the T73 state to implement a two-stage process that prioritizes fracture toughness and stress corrosion resistance through controlled phase coarsening.
Selecting the appropriate aging process ensures that the AA7050 alloy is perfectly balanced for either maximum load capacity or long-term environmental survival.
Summary Table:
| Feature | T6 Temper (Peak Strength) | T73 Temper (Corrosion Resistant) |
|---|---|---|
| Aging Stages | Single-stage | Two-stage (Pre-aging + Over-aging) |
| Primary Temperature | ~120°C for 24 hours | 120°C followed by ~175°C |
| Microstructure | Fine η' phases (Dislocation pinning) | Coarsened, discontinuous grain boundary phases |
| Tensile Strength | Maximum / Peak | Moderate (sacrificed for durability) |
| Corrosion Resistance | Lower (susceptible to SCC) | High (excellent stress corrosion resistance) |
| Typical Application | High strength-to-weight components | Critical aerospace fasteners & corrosive environments |
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References
- Xinyu Gao, Baiqing Xiong. Effects of Different Heating and Cooling Rates during Solution Treatment on Microstructure and Properties of AA7050 Alloy Wires. DOI: 10.3390/ma17020310
This article is also based on technical information from Kintek Furnace Knowledge Base .
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