The vacuum furnace system offers a wide range of temperature capabilities, precise control, and advanced features tailored for high-temperature applications. With series options ranging from 1000°C to 2000°C, it provides flexibility for various industrial needs. The system includes sophisticated controls like PLC-based touch panels, data logging, and emergency functions, ensuring safety and efficiency. Additional options like multiple thermocouples and specialized heating elements further enhance its versatility. The vacuum furnace's design ensures low pollution and high consistency, making it ideal for metal processing and other high-temperature applications.
Key Points Explained:
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Temperature Capabilities by Series
- 10 Series: 1000°C (1832°F)
- 13 Series: 1315°C (2400°F)
- 14.5 Series: 1415°C (2650°F)
- 16.5 Series: 1650°C (3000°F)
- 20 Series: 2000°C (3632°F)
- These options cater to diverse industrial requirements, from basic heat treatment to extreme high-temperature processes.
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Precision and Control
- Temperature Control: +/- 1°C controllability with nominal uniformity of +/- 5°C.
- Power Supply: SCR regulation for stable performance.
- Heat Control: Single-zone with independent PID loop control for accurate adjustments.
- Operator Interface: Color touch panel with PLC for programmable ramps, soaks, and automated functions like pump downs and vents.
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Advanced Features
- Data Logging: Tracks process parameters for quality assurance.
- Safety Mechanisms: Over-temperature control and emergency stop function.
- Vacuum Display: Digital readout for real-time monitoring.
- Standard Thermocouple: Center-of-load thermocouple ensures accurate temperature measurement.
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Operating Pressure Range
- Vacuum Range: High-vacuum to 2 bar (with higher pressures available).
- Working Pressure at Max Temperature: High-vacuum to 1 torr (expandable for specific needs).
- Quench Option: Capable of 6 bar quench for rapid cooling.
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Customizable Options
- Heating Elements: Graphite or tungsten for specialized applications.
- Insulation: Molybdenum in stainless steel containment for durability.
- Monitoring Tools: Multiple-survey thermocouples and multi-channel strip chart recorders.
- Power Backup: Uninterrupted power supply (UPS) for process continuity.
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Design and Functionality
- Chamber Types: Hot wall and cold wall designs, with cold wall furnaces offering higher temperature ranges, faster cycles, and better uniformity.
- Loading Options: Vertical or horizontal loading for flexibility.
- Pumping System: Removes air to create a low-pollution, high-consistency environment.
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Applications
- Ideal for metal heat treatment, brazing, sintering, and other high-temperature processes requiring precision and minimal contamination.
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This system combines high-temperature performance with advanced controls and safety features, making it a reliable choice for industrial and laboratory applications.
Summary Table:
| Feature | Specification |
|---|---|
| Temperature Ranges | 10 Series: 1000°C |
| Control Precision | +/- 1°C controllability, +/- 5°C uniformity |
| Safety & Monitoring | Over-temperature control, emergency stop, digital vacuum display, data logging |
| Customizable Options | Graphite/tungsten heating elements, multi-zone thermocouples, UPS backup |
| Applications | Metal heat treatment, brazing, sintering, and other high-temperature processes |
Upgrade your lab with a precision vacuum furnace!
Leveraging exceptional R&D and in-house manufacturing, KINTEK delivers advanced high-temperature solutions tailored to your needs. Our vacuum furnaces—including customizable Muffle, Tube, and Rotary Furnaces—ensure low contamination, rapid cycles, and unmatched consistency. Contact us today to discuss your requirements and discover how our systems can optimize your industrial or lab processes!
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