Products High Temperature Furnaces Thermal Elements Silicon Carbide SiC Thermal Heating Elements for Electric Furnace
Silicon Carbide SiC Thermal Heating Elements for Electric Furnace

Thermal Elements

Silicon Carbide SiC Thermal Heating Elements for Electric Furnace

Item Number : KT-SH

Price varies based on specs and customizations


Operating Temperature Range
600°C to 1600°C
Resistance Range
0.3-8.6 ohms
Thermal Conductivity
14-19W/m·K (at 1000°C)
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Leveraging exceptional R&D and in-house manufacturing, KINTEK provides diverse laboratories with advanced high-temperature furnace solutions. Our product line, including Muffle, Tube, Rotary Furnaces, Vacuum & Atmosphere Furnaces, and CVD/PECVD/MPCVD Systems, is complemented by our strong deep customization capability to precisely meet unique experimental requirements.

As a core component for achieving precise and reliable high temperatures in these systems and beyond, our Silicon Carbide (SiC) Heating Elements embody this commitment to quality, performance, and tailored solutions.

Visual Showcase: Our SiC Heating Elements

Different types of Silicon carbide (SiC) heating element
Different types of Silicon Carbide (SiC) heating elements available for various applications.

Silicon carbide heating elements close-up

Detailed view of Silicon carbide heating elements

Understanding Silicon Carbide (SiC) Heating Elements

Silicon Carbide (SiC) Heating Elements are high-performance ceramic devices essential for electric furnaces operating at extreme temperatures. Renowned for their high electrical conductivity and exceptional resistance to heat, these elements are manufactured from a specialized compound of silicon and carbon. Formed through a recrystallization process at temperatures exceeding 2150°C, SiC heating elements offer remarkable longevity and energy efficiency. They are incredibly versatile, available in various configurations, and ideally suited for applications requiring temperatures from 600°C to 1600°C, making them indispensable in industries like metallurgy, ceramics, and semiconductor manufacturing.

Why Choose KINTEK's SiC Heating Elements? Key Advantages

KINTEK's Silicon Carbide (SiC) heating elements offer numerous advantages, making them a superior choice for a wide array of high-temperature applications. Our elements, crafted from the hard ceramic compound carborundum (silicon and carbon), ensure high electrical conductivity and exceptional durability.

  • High-Temperature Performance: Operate efficiently at temperatures ranging from 600°C to 1600°C, perfect for demanding high-temperature furnaces and processes.
  • Energy Efficiency: Feature a small hot-end resistance, leading to significant energy savings by minimizing wasted heat and boosting overall heating system efficiency.
  • Long Service Life: Robust ceramic construction ensures a longer lifespan compared to other heating elements, especially in corrosive or challenging environments.
  • Precise Temperature Control: Achieve accurate and stable temperature control, crucial for enhancing the quality and consistency of your products and experimental outcomes.
  • Safety and Environmental Benefits: Eliminate the need for flue gases, improving workplace safety and reducing environmental impact, contributing to a cleaner working environment.
  • Versatility in Design: Available in multiple configurations, our SiC heating elements can be tailored to specific applications, extending their life and effectiveness.
  • Cost-Effectiveness: While offering premium performance, SiC elements provide long-term savings through superior energy efficiency and extended lifespan, reducing overall operational costs.
  • Enhanced Power Radiation: Capable of radiating higher power, beneficial for processes requiring rapid heating or maintaining high-temperature stability.

With KINTEK's deep customization capability, we can tailor SiC heating elements to your precise experimental needs. Discuss your requirements with our experts today.

Versatile Applications

SiC heating elements are widely utilized across machinery, metallurgy, light chemicals, ceramics, semiconductors, analytical testing, scientific research, and more, serving as the primary electric heating component in various electric furnaces and kilns such as tunnel kilns, roller kilns, glass kilns, vacuum furnaces, muffle furnaces, smelting furnaces, and diverse heating equipment. Key application areas include:

  • Metallurgy: Crucial for smelting, refining, and heat treatment processes in metal production.
  • Ceramics: Essential for firing and sintering, ensuring uniform heating and high-quality ceramic products.
  • Glass Manufacturing: Vital for melting and shaping glass, requiring consistent and precise high temperatures.
  • Chemical Processing: Used in chemical reactors and processing units demanding controlled high-temperature environments.
  • Laboratory Furnaces: Integral to scientific research and analytical testing furnaces for various high-temperature experiments.
  • Semiconductor Fabrication: Provides the precise temperature control necessary for semiconductor and electronic component production.
  • Environmental Testing: Employed in chambers that simulate extreme temperature conditions for product durability testing.
  • Food Processing: Used in industrial ovens and equipment requiring high-temperature processing.

Customization & Sizing: Finding Your Perfect Fit

We understand that unique experiments require specific solutions. KINTEK offers a range of SiC heating elements and the expertise to help you select or customize the perfect fit for your high-temperature application.

How to Specify Your SiC Heating Element Model

Diagram showing how to mark the model of Silicon carbide (SiC) heating element

  • OD: Outer diameter
  • HZ: Hot zone length
  • CZ: Cold zone length
  • OL: Overall length

Example: For an SCR type element with OD = 8 mm, HZ = 100 mm, CZ = 130 mm, OL = 230 mm, and Resistance 4.46 ohms, you can specify its model as: 8*100*230 / 4.46 ohms.

Standard SiC Heating Element Availability:

OD HZ CZ OL Resistance
8mm 100-300mm 60-200mm 240-700mm 2.1-8.6 ohms
12mm 100-400mm 100-350mm 300-1100mm 0.8-5.8 ohms
14mm 100-500mm 150-350mm 400-1200 0.7-5.6 ohms
16mm 200-600mm 200-350mm 600-1300 0.7-4.4 ohms
18mm 200-800mm 200-400mm 600-1600 0.7-5.8 ohms
20mm 200-800mm 250-600mm 700-2000mm 0.6-6.0 ohms
25mm 200-1200mm 250-700mm 700-2600mm 0.4-5.0 ohms
30mm 300-2000mm 250-800mm 800-3600mm 0.4-4.0 ohms
35mm 400-2000mm 250-800mm 900-3600mm 0.5-3.6 ohms
40mm 500-2700mm 250-800mm 1000-4300mm 0.5-3.4 ohms
45mm 500-3000mm 250-750mm 1000-4500mm 0.3-3.0 ohms
50mm 600-2500mm 300-750mm 1200-4000mm 0.3-2.5 ohms
54mm 600-2500mm 300-750mm 1200-4000mm 0.3-3.0 ohms

Need a specific configuration not listed or unsure which SiC heating element is right for your application? Leverage KINTEK's expertise in deep customization. Contact us via the form below to detail your unique experimental requirements and receive a personalized solution.

Technical Specifications

Physical Properties

Bulk Density 2.5g/cm³
Porosity 23%
Thermal Conductivity 14-19W/m·K (at 1000°C)
Rupture Strength 50MPa (at 25°C)
Specific Heat 1.0kJ/kg·K (at 25~1300°C)
Coefficient Of Thermal Expansion 4.5 × 10⁻⁶ /K

Chemical Properties

Silicon carbide heating elements exhibit good chemical stability and strong acid resistance. However, at high temperatures, alkaline substances can cause erosion.

Long-term use of silicon carbide elements above 1000°C can lead to reactions with oxygen and water vapor:

① SiC + 2O₂ → SiO₂ + CO₂

② SiC + 4H₂O → SiO₂ + 4H₂ + CO₂

Consequently, the SiO₂ content in the element gradually increases, and its resistance slowly rises, leading to aging. Excessive water vapor can accelerate SiC oxidation. The H₂ generated from reaction ② can combine with O₂ in the air, reforming H₂O and creating a detrimental cycle that reduces component life. Hydrogen (H₂) can also reduce the mechanical strength of components. Nitrogen (N₂) below 1200°C can prevent SiC oxidation; above 1350°C, it can react with SiC, causing decomposition. Chlorine (Cl₂) can completely decompose SiC.

Installation Guidance

Proper installation is key to maximizing the performance and lifespan of your SiC heating elements. For detailed instructions and best practices, please refer to our guide: Precautions for Installing Silicon Carbide Rods.

For further assistance, custom configurations, or to discuss your specific high-temperature furnace needs, please contact our KINTEK specialists using the form below. We are ready to help you achieve optimal results.

FAQ

What Are The Main Applications Of Heater Elements Like MoSi2 And SiC?

Heater elements such as Molybdenum Disilicide (MoSi2) and Silicon Carbide (SiC) are widely used in high-temperature applications including heat treatment furnaces, glass manufacturing, ceramic production, refractory materials, metallurgy, steel-making, crystal growth, electronic parts manufacturing, and semiconductor materials processing.

What Are The Advantages Of Using MoSi2 Heating Elements?

MoSi2 heating elements offer high-performance with the ability to reach temperatures up to 1800°C. They have superior oxidation resistance, are durable, reliable, and can be customized for specific high-temperature applications.

What Are The Benefits Of SiC Heating Elements?

Silicon Carbide (SiC) heating elements provide high-performance heating with a temperature range of 600-1600°C. They are known for their precision, energy efficiency, long lifespan, and the availability of customizable solutions for various industrial needs.

Why Are Ceramic And Semiconductor Heating Elements Like MoSi2 And SiC Suitable For High-temperature Environments?

Ceramic and semiconductor heating elements such as MoSi2 and SiC have moderate density and high melting points, making them ideal for high-temperature environments. They form protective silicon dioxide layers at high temperatures, which enhances their durability and resistance to oxidation.

Can MoSi2 And SiC Heating Elements Be Customized?

Yes, both MoSi2 and SiC heating elements can be customized to meet specific requirements of different high-temperature applications, ensuring optimal performance and efficiency for various industrial processes.
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4.8

out of

5

Incredible durability! These elements outlasted all others I've tried. Worth every penny!

Elara Voss

4.9

out of

5

Fast shipping and top-notch quality. My furnace runs smoother than ever!

Kaito Nakamura

4.7

out of

5

Superior heat resistance and efficiency. A game-changer for my lab!

Anika Patel

4.9

out of

5

Precision engineering at its finest. These elements are a cut above the rest.

Lucian Dumitrescu

4.8

out of

5

Exceptional value for money. They’ve drastically reduced my energy costs!

Zara Al-Mansoor

4.7

out of

5

Reliable and robust. Perfect for high-temperature applications.

Rafael Costa

4.9

out of

5

Tech-savvy and efficient. My furnace has never performed better!

Sienna O'Donnell

4.8

out of

5

Quick delivery and flawless performance. Highly recommended!

Jin-Ho Kim

4.7

out of

5

These elements are built to last. A fantastic investment!

Isolde Bergman

4.9

out of

5

Cutting-edge technology. My furnace heats up faster and more evenly now.

Mateo Rivera

4.8

out of

5

Outstanding quality and performance. Exceeded all my expectations!

Priya Desai

4.7

out of

5

Durable and efficient. Perfect for industrial use.

Nikolai Petrov

4.9

out of

5

Worth every cent! These elements have revolutionized my workflow.

Aisha Mbeke

4.8

out of

5

Fast, reliable, and high-quality. Couldn’t be happier!

Liam O'Sullivan

4.7

out of

5

Consistent performance and long lifespan. A must-have!

Yuki Tanaka

4.9

out of

5

Top-tier technology. My furnace operates at peak efficiency now.

Darius Popov

4.8

out of

5

Excellent heat distribution and durability. Highly impressed!

Freya Larsen

4.7

out of

5

Affordable yet high-performance. A stellar purchase!

Carlos Mendez

4.9

out of

5

Simply the best. These elements have transformed my furnace’s output!

Hana El-Sayed

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Silicon Carbide SiC Thermal Heating Elements for Electric Furnace

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